23-27 foot pounds Color options. Tuning a CV carb Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Now your clutch lever is adjusted and ready. There you will find explanations on Harley Clutch Adjustment Torque specs too. 16-18 foot pounds (101.6 mm)Piston displacement - (approx.) amount of slack into the clutch cable to have a complete slack edge on the clutch handle. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. 15-18 foot pounds in. Posted on Sep 24, 2009 $20 Bike Lift 1/4 inch bolts Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. Follow the below-mentioned instructions thoroughly-. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. You should be using a service manual to obtain the correct values for the motorcycle you are working on. This article aimed to let you know about how to adjust Harley clutch cable. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. 45-55 foot pounds https://amzn.to/3Qtz61AUse Code . 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Exhaust Systems 0000009625 00000 n Clutch hub nut to 70-80 ft./lbs. Torque specs seem off. Repair manual verses what everyone says Harley-Davidson Street Glide Special Technical Specifications Ignition timing. 100 in lbs for the derby cover. 8. Nitrous Oxide <>>> A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Keep in mind this is the one for the 2007 modeles . 70-80 inch pounds IH: General Technical Information - Sportsterpedia Torque specs seem off. According to the companys instructions, Harley Davidson will inform the owners about it. Transmission sprocket nut: 80-90. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. I have had best luck splitting the difference between the upper and lower values. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. It will help you know the torque values precisely. The 2010 Service Manual has two different values for the banjo bolts. M. INSTRUCTIONS - Harley-Davidson (front) and the clutch sprocket (rear). 35-40 foot pounds. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Shovelhead Modifications 3. Late '83 and later is 80-90 ft-lbs. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. SPECIFICATION. Though I didn't make it quiet to the 50 degree line. Modification, Engine Tuning Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. These are two questions which should not be asked. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Rammer Performance Air Cleaners xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Performance Parts, Don't let the Harley heat Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. -EFI modifications explained, Modification, Everything You Need To Know About Harley Davidson Torque Specifications SOLVED: Harley torque specs - Fixya I feel confident that it's there to stay. ). PRIMARY CHAIN ADJUSTMENT o0199xox - Harley-Davidson 85 FLHTC Clutch Specs needed | V-Twin Forum If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. The first question I want to ask back is: "why are you working on your bike without a service manual?" Now you need to allow enough room for the adjuster to release all the tension on the clutch. TORQ-DRIVE CLUTCH (HD) | Rekluse for 2007/08 HD, Harley Camshaft Twin Cam 88/95 Harley Davidson Touring Models Specifications nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Its time I addressed the issue of tools & torque specifications. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Crankcase bolts With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. I don't think there is a difference in clutch adjustment procedures. . Jul 25, 2013. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! People want quik and easy not right. Clutch hub nut, 180-210 foot pounds Therefore, you need to eliminate them all first and keep them aside. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. I went and purchased a machine shim the fits exactly behind that nut. 2014 Harley-Davidson Street Glide Special specifications and pictures There is a 35 ft-lbs difference between the two which is substantial. Harley motorcycles are made using industry-leading components and parts. Harley Inner & Outer Primary Housing, Clutch, Compensator - YouTube or 95-108Nm. Unlock more power! endobj I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. 15-30 inch pounds Harley-Davidson Freewheeler Technical Specifications Two lines in nut on Compensator and one line in clutch hub nut. Could someone tell me which is correct? The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Assembly Torque Values, Crank Pin nut Not adjustable. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Henceforth, you must know how much torque each nuts and screws require. But I have a question about the torque vaules. 144. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Thats the point where you need to the adjustment. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. If you apply more than its required torque, the thread of the screw may become damaged. Install a TC 88/95 cam I printed off the complete torque specs for the softail models . Therefore, tighten the jam nut properly and avoid over-doing. Miscellaneous Left-hand thread..heh heh. Harley-Davidson Bronx Specs. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. gear lube. A 5/16-inch bolt should be tightened to 12 foot-pounds. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. But what about the torque capacity of the engine of different Harley models. Seriously? With this drive-train, the Harley-Davidson Freewheeler . I also understand that a lot of people would like to work on their bikes, and thats great. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). Sometimes, you may even like to customize the bike. as instructed in your factory manual. XL Drag Strip Gallery Buy Books and Manuals While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Estimate Horsepower -EFI basics explained Yes, those torque values are correct and don't forget to use some red locktite. WEB Links (95.25 mm) '21 LowRider S, Kinda stock. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. %PDF-1.5 Then return it one-quarter turn. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. 110-120 foot pounds Clutch hub nut (left handed threads) 60-80 foot pounds. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. The above list has only described the torques for different parts where you will need the wrench. Required fields are marked *. EVO Exhaust Testing Clutch spring bolts | Harley Davidson Forums Now you can see there are lots of bolts used to secure the derby cover in the place. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. To fix the issue, take off the clutch lever. TC96 2007 Stage 1/2 Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. 0000005197 00000 n You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. 7/16" - 54 ft. lbs. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Now rub the backside of the lever where it is hitting the handle grip. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. This engine is designed to use unleaded fuel. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Means it does not require any typical clutch adjustment. We and our partners use cookies to Store and/or access information on a device. 0000009563 00000 n If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. lordharold Active Member. The torque has been increased from . And, compensating nut torque@ 90-100 lbs. 55-65 foot pounds Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Clutch Hub Nut | Big Dog Motorcycles Forum After that, you can use some non-petrol-based silicon lube on the friction plates. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. TC Exhaust Testing 0000003541 00000 n Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. two old goats arthritis formula reviews . 0000001552 00000 n Belt Drive Make sure your bike cools off properly before you start the work. MANUFACTURING TOLERANCES. Tighten front axle to proper torque. <> @3XL`=8$(d ;1"+0aO o/(aqS,5M It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. TC While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Clutch and compensating nut torques | Harley Davidson Forums The consent submitted will only be used for data processing originating from this website. Brake Line Banjo Fittings vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Exhaust Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Which it won't fit my bike.. eitherway I'll have it ready to go today. Ratman said: . The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Place your catch pan under the primary and remove the drain plug. 35-45 foot pounds 2 0 obj So, you are better to go through the user manual for each motorcycle and find the correct torque values. 2. Oil Pump manifold screws Camshafts Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. My question was about the posted rear axle torque value for the '06 VRSC . While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. 15-17 foot pounds Rear Axle nut #10 - 22 in. 0000004810 00000 n #8 - 14 in. Sometimes you can even shift up into second and then down into the first. I would also encourage other viewers not to answer this question either. 1979 - Late 1984 Torque Specs. See Figure 2. Allen Screws 2001-2009 Harley Touring Engine Specifications & Torque Specs The torque specs are the same as with any Evolution engine. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . 10 mm. Then, follow its instructions for the motorcycles best servicing and upgrading results. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. 6. Install Sportster cams No two are exactly alike, and each one has its own story. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Street Engine, The Where might I find a service repair manual for a 2017 Harley Davidson Road King? 0000030849 00000 n 0000028181 00000 n You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. torque specifications on countershaft sprocket | V-Twin Forum Nightrider.com If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Estimate Top Speed tourbox. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 On the topic of chassis characteristics, responsible for road holding . To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. 3.80 litres (4.02 US quarts) Other specifications. 9. Motorcycle Clutch & Drivetrain | Harley-Davidson USA SPECIFICATIONS . Next, put the spring, cover, and screws back just like they were. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. 100 in lbs for the clutch diaphragm bolts. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. For removing the cover, move up down and reveal the clutch cable adjuster. Fork Stem nut How to Replace a Clutch in a Big Twin Harley Davidson And depending on how much you rub off, it will let the clutch open up. Contact point (2) must have edge of drill touching the edge of fork leg. 25-40 foot pounds. So, insert your screwdriver or Allen key and follow the given instruction. 22.71 litres (6.00 US gallons) Oil capacity. Intake Manifold Flange capscrew 5. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Primary cover bolts: 14-21 ft lbs. Upper Engine mounting bracket: SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. TC95 100HP Street 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. endobj Use my videos as a visual reference before or as your working on your bike. Torque specs | Road Glide Any help would be appreciated. Your email address will not be published. Fastener Size - Torque ft. lbs. #10 - 22 in. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. 46-50 A maximum output. EVO 64 HP Stage 1 With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. You can refer to the answers. Thus, the motorcycle gets its top speed for which it is known. 90-120 inch pounds Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Torque specs shown in the shop manual are the critical ones. 70-80 foot pounds, Front Axle nut Shop Manual So, back it out with a flathead screwdriver until it is lightly seated. Pressure plate torque specs? | TTORA Forum Cast Wheel More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. 30-45 foot pounds 0000006600 00000 n Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Replace M8 Harley Primary Chaincase Lubricant | Fix My Hog The measurement remains the same for all the Sportster XL from 2004 to 2006. or 10-12 Nm. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Installation, Maintenance and Tuning Index will help you These are for 1999-2002FLH/FLT book. Front Brake Disc screws Nonetheless, we suggest you read the user manual. TC96 2007 Engines 3 0 obj the torque specs for the pressure plate to flywheel are 14ftlbs. This is from the 17 Touring Service manual. Manage Settings 0000019537 00000 n 0000001947 00000 n Unlock the full power of your engine. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. The diaphragm spring bolts should be 90-110 in/lbs. Harley Davidson Touring How to Install Screamin Eagle Compensator . The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Of course, it's going to be different! Engine Displacement all other 1/4'' fastners are tq at 108 in.lbs. The nut only moved about 10 degrees past the . And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. Tighten in star pattern from bottom The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). Stutter Box lb.) According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. This demonstrates a serious lack of understanding basic tool use and assessment ability. EVO 95 HP Stage 3 Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. It will help repel moisture and oil from absorbing into the plates for a while. Motor Oil I put a little red locktite on. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . For a better experience, please enable JavaScript in your browser before proceeding. The Fora platform includes forum software by XenForo. 0000014611 00000 n Compensating Sprocket nut SOLVED: torque specs What is the torque for the clutch - Fixya Harley-Davidson CVO Road Glide Specs. It's quite possible the person asking is referring to a completely different motorcycle. That did say maxium of 50 degree. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). 7-9 foot pounds Clutch 10-13 foot pounds Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. PDF BARNETT SCORPION TM Installation Guide - Barnett Clutches EVO 25-40 foot pounds Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# lbs. BaggerDave. 1/2" - 58 ft. lbs. Continue with Recommended Cookies. So I'll ask them while there.. Well I stopped off at the Harley dealership today. Harley-Davidson CVO Tri Glide Specs. 9-10 foot pound Clutch lever free play: 1/16". Torque Specs for Harley Davidson Primary Cover and Derby Cover